Custom Cut-Out Medals
Cut-out medals feature open spaces or shaped holes inside the medal body. This design technique creates visual interest, reduces weight, and allows creative shapes that standard solid medals cannot achieve. Cut-out medals are popular for modern race events, brand awards, and themed commemoratives.
Cut-Out Design Possibilities
Cut-outs can follow the outline of a logo, event icon, letter, number, or decorative pattern. Common examples include stars, hearts, map outlines, running figures, and company symbols. The cut-out area can be left open or backed with enamel, printing, or a secondary metal piece.
Manufacturing Process
Cut-out medals are made by stamping, die casting, or laser cutting the metal base. The edges of the cut-out are polished to remove burrs and ensure a clean finish. Additional processes such as plating, enamel fill, and epoxy dome can be applied after cutting.
Best Uses
Cut-out medals work well for running events, charity races, school competitions, corporate awards, and commemorative products. They are especially effective when the open shape reinforces the event theme or brand identity.
Key Features
Creative Shapes
Open areas create unique silhouettes and visual impact.
Lighter Weight
Removed metal reduces overall weight without sacrificing size.
Versatile Finishes
Combine cut-outs with enamel, printing, or antique plating.
Memorable Design
Distinctive look that stands out in photos and display cases.
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Frequently Asked Questions
Do cut-outs weaken the medal?
No, when designed correctly the remaining metal structure retains full strength. Very thin bridges should be avoided.
Can any shape be cut out?
Most shapes are possible, but very fine details may need to be simplified for manufacturing.
Are cut-out medals more expensive?
They can cost slightly more due to extra tooling and finishing, but the impact is usually modest.
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