Production Process
Understanding the production process helps you plan better, set realistic timelines, and make informed design decisions. This guide walks through every step from artwork approval to final delivery for custom medals, coins, and similar metal products.
Step 1: Artwork and Design
Send us your logo, sketch, or idea. Our designers create a digital proof showing the medal layout, colors, plating, and dimensions. Revisions are made until you approve the final design.
Step 2: Mold Making
Approved artwork is converted into a 3D model and used to machine a steel mold. Mold making typically takes 5-7 days for standard designs. Complex 3D shapes or multiple pieces may require additional time.
Step 3: Casting or Stamping
Zinc alloy products are die-cast by injecting molten metal into the mold. Brass, copper, and iron products are stamped or struck. The raw metal pieces are then trimmed, deburred, and prepared for finishing.
Step 4: Polishing and Surface Prep
Parts are polished by machine or hand to achieve the desired surface smoothness. This step removes mold lines, scratches, and rough edges before plating.
Step 5: Plating
Cleaned parts are electroplated with gold, silver, nickel, copper, black nickel, or antique finishes. Plating thickness and bath composition affect color, durability, and cost.
Step 6: Color Filling
Recessed areas are filled with enamel or printed colors. Soft enamel is air-dried and fired. Imitation hard enamel is polished flat with the metal surface. Each color requires a separate step.
Step 7: Inspection and Packaging
Finished pieces are inspected for defects, measured for size, and checked against approved samples. Approved products are packed according to your chosen packaging option.
Key Features
7 Standard Steps
Clear process from design to delivery.
Mold Included
Custom steel mold made for your design.
Color Proofing
Digital and physical samples before mass production.
Timeline Tracking
Regular updates during production.
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Frequently Asked Questions
How long does the production process take?
Standard production takes 2-3 weeks after artwork and sample approval. Rush orders may be possible.
Can I see a sample before full production?
Yes, we provide digital proofs and can produce pre-production samples for approval.
What is the most time-consuming step?
Mold making and color filling often take the most time, especially for complex multi-color designs.
Get a Free Quote for Production Process
Send us your design or idea and receive a digital proof and pricing within 24 hours.
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